Conceptually, a thin film of pressurized air “levitates” the shaft of the rotary atomizer, yielding a virtually frictionless operation with true alignment while eliminating worn parts. Unlike established air bearing technology, this new technology’s efficiency and effectiveness is found in Dedert’s proprietary design with novel air distribution mechanisms, which allows the following operational advantages:
The atomizer's simple and sanitary design features FDA-compliant stainless-steel construction and a lightweight Titanium disc. It has only one moving part, which eliminates premature wear-and-tear and reduces the need for spare parts and maintenance such as bearing changes. The rotatable maintenance stand makes servicing and cleaning easy, further reducing maintenance requirements.
The air bearing atomizer comes with an integrated control module that includes an HMI, PLC, and instrumentation for utility control. The graphical user interface provides an intuitive and comprehensive interface of the complete system and data recording for all the parameters. The product line is available in three sizes to meet the full range of industrial spray dryer capacities, from laboratory-scale applications to industrial-scale and high-volume production.
Overall, Dedert's air bearing atomizer is a significant innovation in spray drying technology, offering customers a reliable, sustainable, and easy-to-maintain solution that meets the demands of today's market and paves the way for future applications.
The atomizer's simple and sanitary design features FDA-compliant stainless-steel construction and a lightweight Titanium disc. It has only one moving part, which eliminates premature wear-and-tear and reduces the need for spare parts and maintenance such as bearing changes. The rotatable maintenance stand makes servicing and cleaning easy, further reducing maintenance requirements.
The air bearing atomizer comes with an integrated control module that includes an HMI, PLC, and instrumentation for utility control. The graphical user interface provides an intuitive and comprehensive interface of the complete system and data recording for all the parameters. The product line is available in three sizes to meet the full range of industrial spray dryer capacities, from laboratory-scale applications to industrial-scale and high-volume production.
Overall, Dedert's air bearing atomizer is a significant innovation in spray drying technology, offering customers a reliable, sustainable, and easy-to-maintain solution that meets the demands of today's market and paves the way for future applications.
✔️ The Air Bearing Atomizer is highly energyefficient, with a permanent magnet motor that can achieve high power levels and disc-tip speeds.
Air bearings – lubrication-free bearings – eliminate productcontamination.
The atomizer's simple and sanitary design features FDA-compliant stainlesssteel construction and a lightweight titanium disc. 💯 It has only one moving part, which eliminates premature wear-and-tear, and reduces the need for spare parts and maintenance such as bearing changes. The rotatable maintenance stand makes servicing and cleaning easy, further reducing maintenance requirements.
Visit our site to learn more!
https://lnkd.in/gQxKWn2Z
www.dedert.com
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🙌 Dedert is a global leader in processengineering, and our R&D department is always working to improve existing technologies and work towards newtechnology development. We are proud of our patent-pending Air Bearing Atomizer (ABA), which provides a robust, low maintenance and advanced operation for spraydrying applications. This technology’s bearings run on “instrument” air, with no lubrication systems in place, so the risk of productcontamination is eliminated.
Dedert saw an opportunity in the spray drying market for an innovative Air Bearing Atomizer to exceed the market needs with the following benefits:
✔️ Sanitary
✔️ Oil-free
✔️ Reliable
✔️ Low-maintenance
The ABA will be a game-changer for our customers’ spray drying processes in years to come.
See the full interview via Easy Engineering Magazine here !
https://lnkd.in/gZiWaBrt
atomization foodtechnology foodproduction engineering worldofengineering
🙌 Dedert Corporation proudly launches its new patent pending airbearing atomizer for its SprayDryer systems.
The air bearing technology does not require a lubrication system, which eliminates the risk of productcontamination.
The atomizer is made of stainlesssteel and has only one internal moving component. Its shaft is vertically levitated and radially constrained by thin layers of compressed air so there is no mechanical contact and wear between parts.
✔️ Oil-Free & Contact-Frees
✔️ Simple & Ultra-Sanitary
✔️ Sustainable & EnergyEfficient
✔️ Reliable & Low-Maintenance
Visit our site or contact us to learn more! https://lnkd.in/gQxKWn2Z
www.dedert.com
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The atomizer is also highly energy-efficient, with a permanent magnet motor that can achieve high power levels and disc-tip speeds, low carbon footprint, and reduced overall energy consumption.
Dedert's air bearing atomizer offers significant advantages over traditional atomizer technologies, particularly in terms of illumination of product contamination sustainability, reliability, and ease of maintenance. Its unique design features an oil-free and contact-free operation, making it suitable for use in food-grade, pharmaceutical, chemical applications without the risk of product contamination.
The atomizer is also highly energy-efficient, with a permanent magnet motor that can achieve high power levels and disc-tip speeds, low carbon footprint, and reduced overall energy consumption.
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✔️ Its unique design features an oil-free and contact-free operation, making it suitable for use in #foodgrade, #pharmaceutical, and #chemical applications without the risk of #productcontamination.
www.dedert.com Vishal Wadhvani
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