Conceptually, a thin film of pressurized air “levitates” the shaft of the rotary atomizer, yielding a virtually frictionless operation with true alignment while eliminating worn parts. Unlike established air bearing technology, this new technology’s efficiency and effectiveness is found in Dedert’s proprietary design with novel air distribution mechanisms, which allows the following operational advantages:
The atomizer's simple and sanitary design features FDA-compliant stainless-steel construction and a lightweight Titanium disc. It has only one moving part, which eliminates premature wear-and-tear and reduces the need for spare parts and maintenance such as bearing changes. The rotatable maintenance stand makes servicing and cleaning easy, further reducing maintenance requirements.
The air bearing atomizer comes with an integrated control module that includes an HMI, PLC, and instrumentation for utility control. The graphical user interface provides an intuitive and comprehensive interface of the complete system and data recording for all the parameters. The product line is available in three sizes to meet the full range of industrial spray dryer capacities, from laboratory-scale applications to industrial-scale and high-volume production.
Overall, Dedert's air bearing atomizer is a significant innovation in spray drying technology, offering customers a reliable, sustainable, and easy-to-maintain solution that meets the demands of today's market and paves the way for future applications.
The atomizer's simple and sanitary design features FDA-compliant stainless-steel construction and a lightweight Titanium disc. It has only one moving part, which eliminates premature wear-and-tear and reduces the need for spare parts and maintenance such as bearing changes. The rotatable maintenance stand makes servicing and cleaning easy, further reducing maintenance requirements.
The air bearing atomizer comes with an integrated control module that includes an HMI, PLC, and instrumentation for utility control. The graphical user interface provides an intuitive and comprehensive interface of the complete system and data recording for all the parameters. The product line is available in three sizes to meet the full range of industrial spray dryer capacities, from laboratory-scale applications to industrial-scale and high-volume production.
Overall, Dedert's air bearing atomizer is a significant innovation in spray drying technology, offering customers a reliable, sustainable, and easy-to-maintain solution that meets the demands of today's market and paves the way for future applications.
✔️ #Spraydryers are common in many applications in today’s market. With two possible #atomization methods, rotary and nozzle, each has application benefits. ✍️ Typical applications as we have seen so far using nozzles include #pea, #soy and #potato #protein, while rotary atomizers have been used on a wide range of food and #chemical applications.
Contact us to learn which #technology is best suited for your specific requirements. Ask about our new Air Bearing #Atomizer (ABA), brand new patent-pending technology offering wear-free and maintenance-free rotary atomization operation.
Key features of the #atomizer:
✔️ Novel #airdistribution mechanisms
✔️ Oil and contact free running on “utility level” air with no lubrication system necessary
✔️ High power level/tip speeds in a compact footprint with reduced #energy consumption
✔️ Reduces maintenance requirements
✔️ Reduces total cost of ownership
✔️ Comes in 3 sizes to meet a wide range of applications – ABA - 25 / ABA - 100 / ABA - 300
😁 Dedert continues to revolutionize the industry while challenging the competitive market in launching a new patent-pending Air #Bearing #Atomizer. This technology provides a robust, low maintenance, and trouble-free operation for #spraydrying applications.
Conceptually, a thin film of pressurized air “levitates” the shaft of the #rotary atomizer, yielding a virtually frictionless operation with true alignment while eliminating wear parts. 💯 Unlike established air bearing #technology, this #newtechnology 's efficiency and effectiveness is found in Dedert’s proprietary design with novel #airdistribution mechanisms.
🙌 Dedert Corporation's newly developed Air Bearing #Atomizer runs on utility air bearings and exceeds any Rotary #Atomization process on the market. Our team's drive to meet our customers' application processes in this development is talked about by our Atomizer Development Manager, Vishal Wadhvani.
Contact us to learn more!
The atomizer is also highly energy-efficient, with a permanent magnet motor that can achieve high power levels and disc-tip speeds, low carbon footprint, and reduced overall energy consumption.
Dedert's air bearing atomizer offers significant advantages over traditional atomizer technologies, particularly in terms of illumination of product contamination sustainability, reliability, and ease of maintenance. Its unique design features an oil-free and contact-free operation, making it suitable for use in food-grade, pharmaceutical, chemical applications without the risk of product contamination.
The atomizer is also highly energy-efficient, with a permanent magnet motor that can achieve high power levels and disc-tip speeds, low carbon footprint, and reduced overall energy consumption.
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